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PTJ Manufacturing Shop

How does cnc machine shop perform on-site material control?

How does cnc machine shop perform on-site material control?

In actual production, at present, some workshop directors and team leaders do not have the consciousness of saving, let alone implement this consciousness into action. Many grassroots workers do not pay attention to frugality in the production process, which is directly related to the inadequate daily material management and employee training of the enterprise. So, how to carry out on-site material control?

robot precision parts machiningThe reasons for waste are summarized as follows:
One is that managers are not proactive and always wait for leaders to speak. If leaders don't speak, cnc machine shop don't solve the problems that arise, resulting in waste.
The second is that the work is not focused on, what should be done is not done, but what should not be done.
Third, there is a lack of coordination and communication with each other. For example, in the main production workshop, the semi-finished product piles are not pulled into the autoclave in time or the finished product piles are not pulled out of the autoclave in time. Coal continues to transport steam into the autoclave, causing waste of resources.
The fourth is that many managers do not do practical work and take the company's money for nothing, which is also a waste for the company.
The fifth is to cope with work. Doing anything is just to cope. Failure to complete the tasks arranged by the leadership in a timely manner will also cause waste.
Six is illegal operation.

How to carry out on-site material control?

1.This Aspect
It is required that the accessories must be complete in the production process. For example, for mold clamping screws, in some workshops, the tube mold lacks several mold clamping screws or the mold clamping screws are worn, but it is not done in time to save for saving. This is a wrong idea. On the surface, it is for The company saved auxiliary materials and reduced costs, which actually brought greater losses to the company, because the defect of the clamping screw will cause quality problems, and the pipe piles produced must be unqualified, so in essence, this is A waste.
2.Equipment Management
It is necessary to carry out regular inspections, maintenance and maintenance, find small problems in time and solve them in a timely manner. If the problems are enlarged and then resolved, it may cost double the cost.
Third, cost savings can also be achieved through innovation and technological improvements
For example, the suspension tensioner is now used, which is greatly improved compared to the previous. During the use of the original vertical tensioner, if it is not adjusted properly, it is easy to tension at an angle, which makes the screw easier. After being bent, almost 500 screws are used in a year. Through technical improvements, now there are no longer so many screws to be used, which saves the company hundreds of thousands of yuan each year.

PTJ Machining Capabilities

Automatic Bar Machining Multi-spindle cam automatic screw machines
CNC Turning – CNC delivers peak cost efficiency in shorter volumes, as well as high capacity production of mechanically simple components
Custom Machining - with up to 12 axes of control
Multi Spindle Machining- ISO 9001:2015 certified
Screw Machine Products – The number of customized production parts per hour can reach 10000pcs
Swiss Machining – with up to 9 axes of CNC control, to produce precision components with complex geometries in one operation
High Volume Machining – 100 Advanced Production Turning Bar Automatics On-line and Ready
CNC Milling - Machining Fully compliant with the exacting requirements of our customers
5 axis (11 axis) Machining – Tolerance | 0.1mm alignment

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